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軍事館里的大型軍事模型如何做成的?

發(fā)布時間:2023-02-28 來源:http://zaiguo.cn/

一般來說一款模型從訂單到出廠,要完成以下八個步驟,當(dāng)然軍事館里的大型軍事模型生產(chǎn)制作也不例外,下面為您解答下:
Generally speaking, from order to delivery, a model needs to complete the following eight steps. Of course, the production of large military models in the military museum is no exception. Here are your answers:
模型設(shè)計
model design 
1
one
設(shè)計是模型制作的基礎(chǔ)。設(shè)計部門根據(jù)客戶提供的圖片、數(shù)據(jù)、模型等數(shù)據(jù)進(jìn)行設(shè)計方案,并根據(jù)材料結(jié)構(gòu)和工件排名的要求使用計算機(jī)工程繪圖軟件進(jìn)行設(shè)計。  在設(shè)計模型時,應(yīng)考慮后續(xù)工藝、運輸、組裝、安裝甚顯示,并根據(jù)機(jī)身、機(jī)翼、平尾、垂尾、起落架等進(jìn)行分解,包括內(nèi)部龍骨的布置和結(jié)構(gòu)件的安裝,在計算機(jī)上完成拆分后,對模型進(jìn)行組裝、調(diào)整和改進(jìn),以確保后期階段的順利實施。
Design is the basis of model making. The design department carries out the design scheme according to the pictures, data, models and other data provided by the customer, and uses the computer engineering drawing software to design according to the requirements of material structure and workpiece ranking. When designing the model, the following process, transportation, assembly, installation and even display should be considered, and the model should be decomposed according to the fuselage, wing, flat tail, vertical tail, landing gear, etc., including the layout of internal keels and the installation of structural parts. After the disassembly is completed on the computer, the model should be assembled, adjusted and improved to ensure the smooth implementation of the later stage.
2
two
設(shè)計建模后,模具部分別根據(jù)模身主體.機(jī)翼.座艙蓋等進(jìn)行數(shù)控加工,一般采用木質(zhì)材料,并以陽?;蚱渌绞介_模。數(shù)控技術(shù)起源于航空業(yè)的需要,可以保證質(zhì)量穩(wěn)定、精度準(zhǔn)確,滿足飛機(jī)的要求。在模擬模型制造業(yè)中使用,可以保證數(shù)據(jù)的準(zhǔn)確性和高度恢復(fù)。然而,為了節(jié)省時間和成本,一些制造商在木模生產(chǎn)完成后直接鋪設(shè)FRP復(fù)合材料,并進(jìn)入外殼階段。這樣,產(chǎn)品將大大降低模型的外觀精度和清潔度。
After the design and modeling, the mold part shall be CNC processed according to the main body of the mold, the wing, the cockpit cover, etc. Generally, the wood material is used, and the mold is opened by male mold or other methods. CNC technology originated from the needs of the aviation industry, which can ensure stable quality, accurate accuracy and meet the requirements of aircraft. It can be used in the simulation model manufacturing industry to ensure the accuracy and high recovery of data. However, in order to save time and cost, some manufacturers directly lay FRP composites after the completion of wood mold production and enter the shell stage. In this way, the product will greatly reduce the appearance accuracy and cleanliness of the model.
3
three
數(shù)控加工后的各部件應(yīng)進(jìn)行拋光和組裝檢查,以確保木模的準(zhǔn)確形狀。制作好的木模(通常稱為模種)應(yīng)噴灑底灰,供客戶確認(rèn)形狀和功能結(jié)構(gòu),然后根據(jù)各方意見糾正模具,直客戶滿意。
All parts after CNC machining shall be polished and assembled to ensure the accurate shape of the wood mold. The finished wood mold (usually called mold type) shall be sprayed with bottom ash for the customer to confirm the shape and functional structure, and then correct the mold according to the opinions of all parties until the customer is satisfied.
4
four
在生產(chǎn)過程中,如果模型體積較大,則需要分塊進(jìn)行工程分模,分別生產(chǎn)機(jī)身主體、機(jī)翼、垂尾等,并根據(jù)應(yīng)力需要進(jìn)行鋼筋加固。
In the production process, if the model volume is large, it is necessary to divide the engineering mold into blocks to produce the main body of the fuselage, the wing, the vertical tail, etc., and reinforce the reinforcement according to the stress needs.
5
five
根據(jù)模型的應(yīng)力分析和載荷計算,選用高強(qiáng)度、耐腐蝕的玻璃纖維材料,合理鋪設(shè),確保更終產(chǎn)品不開裂。該模型具有邊緣敷設(shè)。粘接配方經(jīng)過高溫和低溫測試,一般根據(jù)客戶需求和實際情況在內(nèi)部鋪設(shè)3-6層玻璃纖維,以確保產(chǎn)品的硬度和強(qiáng)度。然而,為了降低成本,一些制造商在這個環(huán)節(jié)使用準(zhǔn)備材料,使模型不能通過高溫和低溫測試,更不用說確保產(chǎn)品的了。
According to the stress analysis and load calculation of the model, high-strength and corrosion-resistant glass fiber material is selected and laid reasonably to ensure that the final product does not crack. The model has a patent for edge laying. The adhesive formula has been tested at high and low temperatures. Generally, 3-6 layers of glass fiber are laid inside according to customer needs and actual conditions to ensure the hardness and strength of the product. However, in order to reduce costs, some manufacturers use preparation materials in this link, so that the model cannot pass the high and low temperature tests, let alone ensure the safety of the product.
大型軍事模型
6
six
模型部件完成后,通過校準(zhǔn)機(jī)身主體的骨架來確定平衡位置,以便安裝支撐點。此時,用支架支撐機(jī)身,分別組裝機(jī)翼、平尾和垂尾。駕駛艙、起落架等部件,與機(jī)身對接,調(diào)整接縫。在模型生產(chǎn)中,接口間隙是不可避免的,但根據(jù)標(biāo)準(zhǔn)要求,間隙應(yīng)考慮尺寸適中、均勻、對稱等問題,既美觀又便于安裝和拆卸。
After the completion of the model components, the balance position is determined by calibrating the skeleton of the main body of the fuselage to install the support point. At this time, support the fuselage with the support, and assemble the wing, flat tail and vertical tail respectively. Cockpit, landing gear and other parts shall be connected with the fuselage, and the joints shall be adjusted. In model production, interface clearance is inevitable, but according to the standard requirements, the clearance should consider the problems of moderate size, uniformity, symmetry, etc., which is beautiful and easy to install and disassemble.
通過特殊工具對模型進(jìn)行整體打磨.修正等細(xì)節(jié)進(jìn)行改進(jìn),部分部件比較繁瑣,前后需要經(jīng)過多道工序。
The whole model is polished and modified with special tools. Some parts are complicated and need to go through multiple processes.
7
seven
通過色卡進(jìn)行配色,確保與色卡沒有明顯的色差(配色率超過98%)。整體噴涂一層表面漆,然后密封邊緣,然后噴涂其他顏色。為避免影響模型美觀,杜續(xù)手工涂料。油漆的選擇也是一個知識,不僅要滿足和的要求,考慮到一些露天展覽的需要,應(yīng)選擇防水防曬油漆,通過高溫油漆和靜電噴涂過程,以確保模型的光澤。
Color matching shall be carried out through color cards to ensure that there is no obvious color difference with the color card (color matching rate exceeds 98%). First, spray a layer of surface paint on the whole, then seal the edges, and then spray other colors. In order to avoid affecting the beauty of the model, the subsequent manual painting is prohibited. The selection of paint is also a knowledge. It should not only meet the requirements of environmental protection and non-toxicity, but also take into account the needs of some outdoor exhibitions. Waterproof and sunscreen paint should be selected to ensure the permanent gloss of the model through high-temperature paint and electrostatic spraying process.
水紙粘貼要求也很,不僅要筆直.無翹角,對稱部位水紙要對稱,圖案正確,位置誤差應(yīng)小于1-2mm。
The water paper pasting requirements are also very professional. It should not only be straight and without warping angle, but also be symmetrical in the symmetrical part, with correct pattern and position error less than 1-2mm.
8
eight
根據(jù)客戶需求和公司內(nèi)部制定的大型模型標(biāo)準(zhǔn),從材料到表面、普通科普等標(biāo)準(zhǔn),逐一檢測模型功能,每個功能連續(xù)測試20-50次以上,無故障視為通過。
According to the customer's needs and the large model standards developed by the company, the model functions are tested one by one from the material to the surface, general science and other standards. Each function is tested continuously for more than 20-50 times, and it is deemed to be passed if there is no fault.
光潔度檢測
Finish detection
對模型進(jìn)行檢驗和測試,主要是視覺測試,輔以強(qiáng)光多角度檢查。高質(zhì)量展示模型的要求是在1000瓦的強(qiáng)光下沒有波紋,普通科普模型的要求是在500瓦的強(qiáng)光下沒有波紋。
Check and test the model, mainly visual test, supplemented by strong light multi-angle inspection. The requirement of high-quality display model is that there is no ripple under 1000W strong light, and the requirement of ordinary popular science model is that there is no ripple under 500W strong light.
平整度檢測
evenness inspection 
確保產(chǎn)品表面無空氣泡。無收縮變形,用鐵棒等硬物敲擊產(chǎn)品表面棱角,用平尺檢測整體表面。誤差應(yīng)為0.5mm,無凹痕、波浪、螺釘帽痕、針眼大小的砂眼等。
Ensure that the product surface is free of air bubbles. No shrinkage deformation, use iron bar and other hard objects to knock the edges and corners of the product surface, and use a flat ruler to test the overall surface. The error shall be 0.5mm, without dent, wave, screw cap mark, pinhole size sand hole, etc.
經(jīng)過前一道工序精心制作的模型,在產(chǎn)品測試后,應(yīng)放置在專用運輸箱中,固定每個模型的定制板,并將泡沫紙等材料包裹在板與模型的交界處,以防止模型在運輸過程中損壞。您有定制選購需求就來我們網(wǎng)站http://zaiguo.cn咨詢看看吧!
After the product test, the model carefully made in the previous process should be placed in a special transport box, the customized board of each model should be fixed, and foam paper and other materials should be wrapped at the junction of the board and the model to prevent the model from being damaged during transportation. Come to our website if you have customized purchase requirements http://zaiguo.cn Consult and see!
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